Cengiz Makina has utilised Tornos CNC automatic lathes and a high-end enterprise resource planning (ERP) system to help it maintain its high level of exports.
The ERP system allows customers to pass orders through electronic data interchange (EDI).
It is common to have just-in-time delivery as customers do not want any stocks, however EDI allows immediate answers.
If the customer is located in Turkey, Cengiz sets up a 'delivery tour' where trucks link companies for the physical distribution.
Cengiz Makina manufactures parts from 5-45mm diameter from carbon steels, alloyed steels, stainless steel, brass and aluminium.
The company runs six Multideco machines and four Deco machines from Tornos.
Following a successful period with Multideco machines, Cengiz Makina invested in Tornos Deco machines for parts up to 100mm long.
As it already understood the TB Deco programming, it was easy to run other models of Tornos machines.
Tornos has an experienced training team and training on the machine assembly line at Tornos was helpful to the Cengiz team, as they had the opportunity to understand the details of the technology for quick solutions in case of any unexpected trouble on machines.
After eight years of experience with Tornos machines, Cengiz Makina has internal training for new operators, both for mechanical and programming aspects.
The user-friendliness of the TB-Deco programming software is also recognised as beneficial.
Depending on the customer requirements Cengiz produces up to four sets of parts per month on each machine.
The machines are equipped with spare tooling that enables quick setups via pre-setting.
After every setup the quality laboratory confirms that the parts meet specification before starting the production batch.
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